First Article Inspection (FAI) Checklist - AS9102
This First Article Inspection checklist ensures compliance with AS9102 aerospace quality standard requirements for validating production processes before full production begins.
- Industry: Manufacturing
- Frequency: Per New Part/Process
- Estimated Time: 60-90 minutes
- Role: Quality Engineer / Quality Inspector / Manufacturing Engineer
- Total Items: 35
- Compliance: AS9102 Rev C, AS9100D, ISO 9001:2015, NADCAP
Form 1 - Part Number Accountability
Part identification and accountability
- Part number verified against drawing
- Revision level verified
- Part name/description verified
- Serial/Lot number documented
- FAI reason documented
- Organization name documented
Form 2 - Product Accountability - Materials
Material and special process traceability
- Raw material certifications available
- Material meets specification requirements
- Material traceability documented
- Special processes identified
- Special process certifications available
- NADCAP accreditation verified (if required)
Form 3 - Characteristic Accountability
Dimensional and characteristic verification
- All design characteristics identified
- Ballooned drawing available
- Key characteristics (KC) identified
- Measurement methods documented
- Calibrated equipment used for measurements
- All dimensions inspected and recorded
- All characteristics within tolerance
- Any deviations documented with disposition
Design Documentation Review
Engineering documentation verification
- Current drawing revision available
- All referenced specifications available
- Engineering notes/flags addressed
- Customer-specific requirements addressed
- Purchase order requirements reviewed
Functional Testing (If Required)
Functional and performance verification
- Functional testing required
- Test procedure available
- Functional test completed
- Functional test passed
- Test data documented
FAI Approval
Final approval and sign-off
- FAI documentation complete
- FAI approved for production
- Partial FAI reason (if applicable)
- Quality Inspector Signature
- Quality Engineer Signature
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Why Use This First Article Inspection (FAI) Checklist - AS9102?
This first article inspection (fai) checklist - as9102 helps manufacturing teams maintain compliance and operational excellence. Designed for quality engineer / quality inspector / manufacturing engineer professionals, this checklist covers 35 critical inspection points across 6 sections. Recommended frequency: per new part/process.
Ensures compliance with AS9102 Rev C, AS9100D, ISO 9001:2015, NADCAP. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the First Article Inspection (FAI) Checklist - AS9102 cover?
This checklist covers 35 inspection items across 6 sections: Form 1 - Part Number Accountability, Form 2 - Product Accountability - Materials, Form 3 - Characteristic Accountability, Design Documentation Review, Functional Testing (If Required), FAI Approval. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed per new part/process. Each completion takes approximately 60-90 minutes.
Who should use this First Article Inspection (FAI) Checklist - AS9102?
This checklist is designed for Quality Engineer / Quality Inspector / Manufacturing Engineer professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.